Production

iPhablet to be pricey due to costly sapphire screen?

Christian Zibreg ∙ Updated August 29, 2016

SEC filings have confirmed that Apple partnered recently with a company called GT Advanced which operates a manufacturing facility in Mesa, Arizona that makes sapphire components. We also know for a fact that Apple prepaid more than half a billion dollars to buy sophisticated furnaces and equipment for the plant, securing multi-year output of sapphire parts on an exclusive basis.

Manufacture of sapphire components commenced recently, according to sources. Now, industrial-scale production like this points beyond sapphire components for the Touch ID sensor and the iSight camera lens protection.

Watchers speculate that Apple's phablet - an iPhone 6, if you will - has a massive sapphire-hardened 5.5-inch screen. But, a new post on China's micro-blogging platform cautions that the rising cost of sapphire display production may hinder Apple's ability to roll out the technology across its entire iOS device lineup...

Apple begins sending sapphire to China as iPhone 6 production ramps up

Cody Lee ∙ April 30, 2014

Apple announced last fall that it was opening up a new crystal sapphire production plant in Mesa, Arizona with partner GT Advanced Technologies. It's believed that the company is using the facility to make sapphire display covers for the upcoming iPhone 6.

Adding weight to the theory is a new report claiming that GT shipped small quantities of sapphire from Arizona to one of Apple’s partners in China this month. The news comes as manufacturers are believed to be ramping up production on the next-gen iPhone...

iWatch said to be entering production ahead of fall launch

Cody Lee ∙ Updated April 16, 2018

According to a new report from the China Times, Apple's manufacturing partners have begun producing the iWatch. Citing supply chain sources, the outlet says that the company's highly anticipated smartwatch has entered production in small quantities ahead of an expected fall launch.

The report echoes previous chatter, which has mostly pointed to a fall iWatch release up to this point. It also lines up with predictions from KGI Securities analyst Ming-Chi Kuo earlier this month, claiming that the wearable will be built using system-in-package modules, instead of PCBs...

Apple’s Unibody enclosure manufacturer apparently commissioned to build iPhone 6 metal casings

Christian Zibreg ∙ Updated January 28, 2019

The metal casing of the next iPhone will be made by Catcher Technology, according to Far East media outlets who on Wednesday relayed analyst notes by investment firms Barclays and Morgan Stanley.

Apparently, Catcher has secured a nice chunk of metal casing orders for the upcoming iPhone 6.

If true, this suggests that the iPhone maker is currenly in the process of cherry-picking suppliers that will provide components for the handset.

A report recently claimed that mass production of a 4.7-inch iPhone model is scheduled to commence in July, ahead of a rumored September introduction...

Samsung-GlobalFoundries deal gives Apple’s chip production greater flexibility

Christian Zibreg ∙ Updated January 12, 2018

As Apple continues to move anything it can away from Samsung as a result of heightened competition, fierce rivalry and an ugly patent spat between the two technology giants, Samsung seems to be doing the opposite, hoping to to please Apple's enormous appetite for mobile processors powering iOS devices.

More than a thousand in-house Apple engineers design chips like the A7 processor and the M7 motion coprocessor. The former, the mobile industry's first 64-bit processor, serves as the engine that drives the latest crop of iOS devices like the iPad Air, the iPad mini with Retina display and the iPhone 5s.

To manufacture these things in volume according to its blueprints, Apple relies on some of the biggest of the chip-making services known as foundries because it doesn't have or operate its own semiconductor plant, an investment upward of $10 billion.

Samsung semiconductor arm has thus far churned out all Apple-designed mobile chips. Moreover, the company remains adamant to do so in the future despite its straining relationship with Apple and persistent talk of the iPhone maker throwing itself into the arms of Taiwan Semiconductor Manufacturing Company (TSMC), the world's largest independent semiconductor foundry.

Samsung and GlobalFoundries, the Santa Clara, California headquartered chip foundry, yesterday signed a global partnership to standardize mobile chip production around the same 14nm FinFET process technology. The deal gives Apple the flexibility to build its A-series processors at both foundries, which was previously impossible due to the foundries' incompatible production processes...

Production of 4.7-inch iPhone 6 screens to start in May, 5.5-inch model delayed

Cody Lee ∙ Updated April 17, 2018

Production on screens for the 4.7-inch version of Apple's next iPhone could start as early as May, according to a new report from Reuters. Citing supply chain sources, the outlet says that Japan Display and other manufacturers are readying their facilities and could begin churning out panels next month.

Unfortunately, for those looking forward to the oft-rumored 5.5-inch model, it sounds like production issues have forced Apple to delay the handset. Reuters says that manufacturers are running into difficulties with in-cell technology, and the larger displays may not go into production for several months...

Alleged iPhone 6 production images show protruding camera lens, rounded LED flash

Christian Zibreg ∙ Updated March 31, 2017

Is Apple's next iPhone really going to have an unsightly camera bulge on the back akin to Samsung's Galaxy S5 and many other Android handsets out there? You bet it will, if questionable images said to depict an iPhone 6 in trial production are anything to go by.

While there's no way of determining the veracity of these photographs, we've managed to spot a few discrepancies which cast doubt on their legitimacy, so you too are advised to apply some skepticism...

Apple apparently expanding operations at Arizona plant to increase sapphire output

Christian Zibreg ∙ March 28, 2014

As rumored yesterday, looks like Apple is indeed planning an expansion at its Mesa, Arizona plant to boost sapphire output ahead of the next-generation iPhone production. According to a new report Friday morning, the company is looking to double the number of high-tech furnaces that make sapphire boules in bulk.

Whereas previous records claimed Apple and its partner GT Advanced would use about 950 furnaces at the site, sources are now saying the firms want to equip the facility with some 1,700 furnaces. That could mean bolstering of yields to increase the plant's output beyond an estimated 100 to 200 million sapphire displays per year.

Apple has poured a cool $576 million into the Mesa facility to secure an exclusive, multi-year output of sapphire products. It's widely believed Tim Cook & Co. have found a way of strengthening the next iPhone's screen by applying a thin layer of sapphire material on top of the handset's cover glass...

Strong demand for Apple products boosts Foxconn and Pegatron’s earnings

Christian Zibreg ∙ Updated October 13, 2018

Demand for Apple's latest products is as strong as ever, it would seem. After reporting sales of 51 million iPhones and 26 million iPads during the lucrative holiday quarter, as a result Apple's key contract manufacturers - Foxconn and Pegatron - are seeing a nice rise in their earnings, too.

Pegatron, the primary manufacturer of the iPhone 5c and iPad mini, last week reported a cool 22 percent annual rise in earnings attributed to strong demand for mobile products. Apple is responsible for as much as 40 percent of Pegatron's business so the manufacturer's fortunes are closely tied to the iPhone maker's.

As for Foxconn, they reported a 13 percent rise in net profit today. Foxconn is the world's top contract manufacturer and Apple's lead supplier...

New photos surface of Apple’s Arizona sapphire plant, possible expansion rumored

Cody Lee ∙ March 27, 2014

According to a new report from AppleInsider, contractors are working around the clock and on weekends to finish Apple's new sapphire plant in Mesa, Arizona. The site says that work on the facility is progressing, and that the company may be expanding the project with an additional building.

Word that the iPad-maker was teaming up with GT Advanced to build a sapphire production plant first came in November of last year, and it has since remained a popular topic. The Cupertino firm is believed to be using the plant to manufacture components for yet-to-be announced products...

Rumor: Pegatron to start assembly of large-screened iPhones and iPad Airs this Fall

Christian Zibreg ∙ Updated October 13, 2018

The Commercial Times newspaper reported last week that Apple's contract manufacturer Pegatron is gearing up to kick off mass production of the iPhone 6 in the second quarter of this year at its China-based plant in Kunshan.

On Monday, The China Times newspaper claimed new information saying that Pegatron has landed orders for both large-sized iPhones and iPad Airs.

However, contrary to The Commercial Times story, Pegatron is actually said to start the operation of the Kunshan plant, which is located in China's Jiangsu Province, in the third quarter of this year.

That facility will be solely dedicated to churning out Apple products. For reference, Pegatron is the primary manufacturer of the iPhone 5c and iPad mini...

Apple apparently moving to fully automated iPhone battery production

Christian Zibreg ∙ March 24, 2014

DigiTimes, the hit and miss Taiwanese trade publication, is reporting this morning that Apple is moving from labor-intensive iPhone battery production to fully automated production lines in 2014. The move is said to stem from Apple's desire to reduce its manpower demand and is expected to prompt other consumer electronics vendors to follow suit, as per supply chain chatter...